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进口卧式离心泵

进口卧式离心泵

一、进口卧式离心泵产品概述

美国尼科NICO进口卧式离心泵根据离心泵与立式泵的独特结构组合设计的高效节能产品。采用国内先进水力模型优化设计而成,在其结构基础上与一般卧式管道离心泵组合设计而成,解决了联轴器固有的容易松动的弊端后,性能更加稳定。同时根据使用温度、介质等不同在基础上派生出热水泵、高温泵、化工泵、油泵等。

二、进口卧式离心泵选型参数

● 流量:最大1450m³/h

● 扬程:最大150 m

● 功率:0.75-250 kW

● 进出水口径:DN15-DN500

● 温度低于80度的清水或类似性质的其它介质

三、进口卧式离心泵主要用途

1、卧式清水泵,供输送清水及物理化学性质类似于清水的其他液体之用,适用于工业和城市给排水,高层建筑增压送水,园林喷灌,消防增压,远距离输送,暖通制冷循环、浴室等冷暖水循环增压及设备配套,使用温度T≤80℃。

2、卧式热水泵广泛适用于:冶金、化工、纺织、造纸、以及宾馆饭店等锅炉热水增压循环输送及城市采暖系统,使用温度T≤120℃。

3、卧式化工泵,供输送不含固体颗料,具有腐蚀性,粘度类似于水的液体,适用于石油、化工、冶金、电力、造纸、食品制药和合成纤维等部门,使用温度为-20~C~+120℃。

4、卧式管道油泵,供输送汽油、煤油、柴油等用油类产品或易燃、易爆液体,被输送介质温度为-20~C~+120℃。

四、进口卧式离心泵工作条件

1、环境温度<40℃,相对湿度<95%。

2、所输送介质中固体颗粒体积含量不超过单位体积的0.1%,粒度<0.2mm。

注:如使用介质为带有细小颗粒,请在订货时注明,以便厂家采用耐磨式机械密封。

五、进口卧式离心泵产品特点

·运行平稳:泵轴的绝对同心度叶轮优异的动静平衡,保证平稳运行,绝无振动。

·滴水不漏:不同材质的硬质合金密封,保证了不同介质输送均无泄漏。

·噪音低:两个低噪音轴承下的水泵,运转平稳,除电机微弱声响,基本无噪声。

·故障率低:结构简单合理,关键部分采用国际一流品质配套,整机无故障工作时间大大提高。

·维修方便:更换密封、轴承、简易方便。

·占地更省:出口可向左、向右、向上三个方向,便于管道布置安装,节省空间。

六、进口卧式离心泵结构图


ISW型卧式管道离心泵结构图

1电动机:直接与水泵联接传送动力,采用加长轴电机。

2泵轴:与电机同轴,为电机加长轴,确保了轴的同心,使泵运转平稳。噪音低、振动小,采用镀铬处理,增强了使用寿命。

3挡水圈:防止因密封漏水而使电机进水。

4机械密封:采用不锈钢、碳化钨、氟橡胶等材料制成。平衡式耐高温。高压机械密封,运行寿命长,不易渗漏,对轴无磨损,不积水垢,保证工作环境的整洁。

5取压塞:可安装压力表直观监控泵的运行。

6泵体:压出塞和吸入室设计合理,设有安装底脚,便于安装和运行稳固。

7放气塞:灌泵时排净泵内空气,保证了泵的正常启动。

8叶轮:采用合理的水力模型设计而成,可靠性较好。

七、进口卧式离心泵流量意义:


八、进口卧式离心泵起动与停车

进口卧式离心泵起动前准备:

1、试验电机转向是否正确,从电机顶部往泵看为顺时针旋转,试验时间要短,以免使机械密封干磨损。

2、打幵排气口使液体充满整个泵体,待满后关闭排气阀。

3、检查各部位是否正常。

4、用手盘动泵以使润滑液逬入机械密封端面。

5、高溫型应先逬行预热,升溫速度50℃/小时,以保证各部受热均匀。

九、进口卧式离心泵起动前检查

1、全开进口处阀门。2、关闭吐出管路阀门。3、起动电机,观察泵运行是否正桷。4、调节出口阀幵度以所需工况,如用戶在泵出口处裝有流靈表或压力表,应通过调节出口阀门幵度使泵在性能参数表所列的颔定点上运转,如用戶在泵出口处装有流量表或压力表,应通过调节出口阖门幵度,测量泵的电机电流,使电机在额定电流內运行,否则将造成泵超负荷运行(即大电流运行)至使电机烧坏。调正好的出口阀门幵启大与小和管道工况有关。5、检査轴封泄漏情况,正常时机械密封泄漏应小于3滴/分。6、检查电机、轴承处溫升≦70℃。

停车:

1、高溫型先降溫,降溫速度〈10℃/分,把溫度降低到80℃以下,才能停车。2、关闭吐出管路阀门。3、停止电机。4、关闭进口处阀门。5、如长期停车,应将泵內液体放尽。

十、进口卧式离心泵泵的维护

1、运行中的维护:

(1)进口处管道必须充满液体,禁止泵在汽蚀状态下长期运行。

(2)定时检查电机电流値,不得超过电机颔定电流。

(3)泵进行长期运行后,由于机械磨损,使机组噪音及振动增大时,应停车检查,必要时可更換易损零件及轴承,机组大修期一般为一年。

2、机械密封维护:

(1)机械密封润滑应清洁无固体颗粒。

(2)严禁机械密封在干磨情况下工作。

(3)起动前应先盘动泵(电机)几圈,以免突然起动造成石墨环断裂损坏。

(4)密封泄漏量允差3滴/分。否则应检查。

十一、进口卧式离心泵性能参数

序号规格流量扬程
(m)
效率
(%)
转速
(r/min)
电机功率
(kW)
必须汽蚀余量
(NPSH)r
重量
(kg)
(m³/h)(L/s)
120-1101.80.5162528000.372.325
2.50.69153428000.372.3
3.30.9113.53528000.372.3
220-1601.80.5331929000.752.329
2.50.69322529000.752.3
3.30.91302329000.752.3
325-1102.80.78163429000.552.326
41.11154229000.552.3
5.21.4413.54129000.552.3
425-1252.80.7820.62829000.752.328
41.11203629000.752.3
5.21.44183529000.752.3
525-125A2.50.69173529000.552.327
3.61163529000.552.3
4.61.2814.43529000.552.3
625-1602.80.78332429001.52.339
41.11322429001.52.3
5.21.44302429001.52.3
725-160A2.60.12293129001.12.334
3.71.03283129001.12.3
4.91.36263129001.12.3
832-1004.512.512.54429000.55227
932-100(I)4.41.2213.24829000.75232
6.31.7512.55429000.752
8.32.3211.35329000.752
1032-1253.50.97224029000.752.328
51.39204429000.752.3
6.51.8184229000.752.3
1132-125A3.10.8617.64329000.552.3
4.51.25164329000.552.3
5.81.6114.44329000.552.3
1232-1606.55324429001.52.339
1332-160A41.1253429001.1238
1432-160(I)4.41.2233.23429002.2247
6.31.75324029002.22
8.32.3230.24229002.22
1532-2004.512.5503229003255
1632-200(I)4.41.2250.52629004243
6.31.755033290042
8.32.324835290042
1732-200A2.80.7844.63429002.2274
41.11444029002.22
5.21.4442.74229002.22
1840-1004.41.2213.24829000.552.332
6.31.7512.55429000.552.3
8.32.3111.35329000.552.3
1940-100A3.91.0810.65229000.372.3
5.61.56105229000.372.3
7.42.0695229000.372.3
2040-1254.41.22214129001.12.334
6.31.75204629001.12.3
8.32.31184329001.12.3
2140-125A3.91.0817.64029000.752.333
5.61.56164529000.752.3
7.42.0614.44129000.752.3
2240-1604.41.22333529002.22.347
6.31.75324029002.22.3
8.32.31304029002.22.3
2340-160A4.11.14293429001.52.343
5.91.64283929001.52.3
7.82.1726.33929001.52.3
2440-160B3.81.0625.53429001.12.338
5.51.53243829001.12.3
7.2222.53729001.12.3
2540-2004.41.225126290042.374
6.31.755033290042.3
8.32.314832290042.3
2640-200A4.11.144536290032.362
5.91.644431290032.3
7.82.174230290032.3
2740-200B3.71.03382929002.22.352
5.31.47362929002.22.3
71.9434.52929002.22.3
2840-2504.41.22822429007.52.3105
6.31.75802829007.52.3
8.32.31742829007.52.3
2940-250A4.11.14722429005.52.398
5.91.64702829005.52.3
7.82.17652729005.52.3
3040-250B3.71.0661.523290042.377
5.31.536027290042.3
71.945626290042.3
3140-100(I)8.82.4413.25529001.12.334
12.53.4712.56229001.12.3
16.34.5311.36029001.12.3
3240-100(I)A82.2210.66029000.752.332
113.05106029000.752.3
14.54.0396029000.752.3
3340-125(I)8.82.4421.24929001.52.338
12.53.47205829001.52.3
16.34.5317.85729001.52.3
3440-125(I)A82.22175729001.12.333
113.05165729001.12.3
14.54.03145729001.12.3
3540-160(I)8.82.443345290032.356
12.53.473252290032.3
16.34.533051290032.3
3640-160(I)A8.22.28294429002.22.347
11.73.25285129002.22.3
15.24.22265029002.22.3
3740-160(I)B7.32.38235029001.52.343
10.42.89225029001.52.3
13.53.7520.55029001.52.3
3840-200(I)8.82.4451.23829005.52.385
12.53.47504629005.52.3
16.34.53484629005.52.3
3940-200(I)A8.32.314537290042.375
11.73.254445290042.3
15.34.254245290042.3
4040-200(I)B7.52.083744290032.363
10.62.943644290032.3
13.83.833444290032.3
4140-250(I)8.82.4481.2312900112.3145
12.53.4780382900112.3
16.34.5377.5402900112.3
4240-250(I)A8.22.28713829007.52.395
11.73.22703829007.52.3
15.24.22683829007.52.3
4340-250(I)B7.62.1161.43729005.52.394
10.83603729005.52.3
143.89583729005.52.3
4440-250(I)C7.11.9753.23629005.52.388
102.78523629005.52.3
13.13.6450.43629005.52.3
4550-1008.82.4413.65529001.12.336
12.53.4712.56229001.12.3
16.34.5311.36029001.12.3
4650-100A82.22116029000.752.335
113.05106029000.752.3
14.54.0396029000.752.3
4750-1258.82.4421.54929001.52.343
12.53.47205829001.52.3
16.34.5317.85729001.52.3
4850-125A82.22175729001.12.338
113.05165729001.12.3
14.54.03145729001.12.3
4950-1608.82.443345290032.359
12.53.473252290032.3
16.34.533051290032.3
5050-160A8.22.28294429002.22.351
11.73.25285129002.22.3
15.24.22265029002.22.3
5150-160B7.32.38235029001.52.347
10.42.89225029001.52.3
13.53.7520.55029001.52.3
5250-2008.82.44523829005.52.3101
12.53.47504629005.52.3
16.34.53484629005.52.3
5350-200A8.32.3145.837290042.380
11.73.254445290042.3
15.34.254845290042.3
5450-200B7.52.083744290032.368
10.62.943644290032.3
13.83.833444290032.3
5550-2508.82.4482292900112.3160
12.53.4780382900112.3
16.34.5377.5402900112.3
5650-250A8.22.2871.53829007.52.3115
11.63.22703829007.52.3
15.24.22683829007.52.3
5750-250B7.62.1161.43729005.52.3114
10.83603729005.52.3
143.89583729005.52.3
5850-250C7.11.9753.23629005.52.3108
102.78523629005.52.3
13.13.6450.43629005.52.3
5950-100(I)17.54.8613.76729001.52.541
256.9412.56929001.52.5
32.59.0310.56929001.52.5
6050-100(I)A15.64.3116529001.12.536
22.36.19106729001.12.5
298.18.46829001.12.5
6150-125(I)17.54.8621.560290032.556
256.942068290032.5
32.59.031867290032.5
6250-125(I)A15.64.33175829002.22.548
22.36.19166629002.22.5
298.113.66529002.22.5
6350-160(I)17.54.6834.454290042.572
256.943263290042.5
32.59.0327.560290042.5
6450-160(I)A16.44.563054290032.571
23.46.52862290032.5
30.48.442459290032.5
6550-160(I)B154.17265829002.22.559
21.66245829002.22.5
287.7820.65829002.22.5
6650-200(I)17.54.8652.74929007.52.5108
256.94505829007.52.5
32.59.0345.55929007.52.5
6750-200(I)A16.44.5646.44829005.52.5107
23.56.53445729005.52.5
30.58.47405829005.52.5
6850-200(I)B15.24.224055290042.5100
21.86.063855290042.5
28.37.8634.555290042.5
6950-250(I)17.54.8682392900152.5175
256.9480502900152.5
32.59.0376.5522900152.5
7050-250(I)A16.44.5671.5392900112.5165
23.46.570502900112.5
30.58.4767522900112.5
7150-250(I)B154.17613829007.52.5
21.66604929007.52.5
287.7857.45429007.52.5
7250-315(I)17.54.86128302900302.5310
256.94125402900302.5
32.59.03122442900302.5
7350-315(I) A16.64.16115302900222.5245
23.76.58113402900222.5
318.6110442900222.5
7450-315(I) B15.74.36
39290018.52.5215
22.56.2510139290018.52.5
29.28
39290018.52.5
7550-315(I) C14.4486382900152.5195
20.65.7285382900152.5
26.87.4483382900152.5
7665-10017.54.8613.76729001.52.546
256.9412.56929001.52.5
32.59.0310.56929001.52.5
7765-100A15.64.3116529001.12.541
22.36.19106729001.12.5
298.18.46829001.12.5
7865-12517.54.8621.560290032.558
256.942068290032.5
32.59.031867290032.5
7965-125A15.64.33175829002.22.549
22.36.19166629002.22.5
298.114.46529002.22.5
8065-16017.54.8634.454290042.575
256.943263290042.5
32.59.0327.560290042.5
8165-160A16.44.563054290032.5
23.46.52862290032.5
30.48.442459290032.5
8265-160B154.17265829002.22.563
21.66245829002.22.5
287.7820.65829002.22.5
8365-20017.54.8652.74929007.52.5107
256.94505829007.52.5
32.59.0345.55929007.52.5
8465-200A16.44.5646.44829005.52.5
23.56.53445729005.52.5
30.58.47405829005.52.5
8565-200B15.24.224055290042.5100
21.86.063855290042.5
28.37.8634.555290042.5
8665-25017.54.8682392900152.5180
256.9480502900152.5
32.59.0376.5522900152.5
8765-250A16.44.5671.5392900112.5170
23.46.570502900112.5
30.58.4767522900112.5
8865-250B154.17613829007.52.5
21.66604929007.52.5
287.7857.45429007.52.5
8965-31517.54.8612732200302.5320
256.9412540200302.5
32.59.0312244200302.5
9065-315A16.64.61115322900222.5255
23.76.58113402900222.5
318.6110442900222.5
9165-315B15.74.3610339290018.52.5
22.56.2510139290018.52.5
29.289839290018.52.5
9265-315C14.4486382900152.5205
20.65.7285382900152.5
26.87.4483382900152.5
9365-100(I)359.7213.86729003363
5013.912.573290033
6518.11070290033
9465-100(I)A31.38.7116629002.2353
44.712.4107229002.23
5816.186929002.23
9565-125(I)359.72226729005.5399
5013.9207229005.53
6518.1177029005.53
9665-125(I)A31.38.717.56629004378
4512.51671290043
5816.113.669290043
9765-160(I)359.27356329007.53103
5013.9327129007.53
6518.1287029007.53
9865-160(I)A32.79.130.66229005.53
46.713287029005.53
6116.9246929005.53
9965-160(I)B30.38.4266929004397
43.3122469290043
56.315.62169290043
10065-200(I)359.7253.5552900153176
5013.150672900153
6516.946682900153
10165-200(I)A32.89.147542900113166
4713.144662900113
6116.940672900113
10265-200(I)B30.58.540.66529007.53114
43.512.1386529007.53
56.615.733.46529007.53
10365-250(I)359.7283522900223235
5013.980592900223
6518.172602900223
10465-250(I)A32.597352290018.53105
46.7137059290018.53
6116.96360290018.53
10565-250(I)B308.362582900153180
43.31260582900153
5615.654582900153
10665-315(I)359.27128442900373350
5013.9125542900373
6518.1121572900373
10765-315(I)A32.59112.6432900303335
46.512.9110542900303
60.516.8106.4572900303
10865-315(I)B318.6102.5532900303
44.512.4100532900303
5816.198532900303
10965-315(I)C298.187512900223270
4111.485512900223
53.614.983512900223
11080-100359.7213.86729003363
5013.912.573290033
6518.11070290033
11180-100A31.38.7116629002.2354
44.712.5107229002.23
5816.186929002.23
11280-125359.72226729005.5399
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1450403277814801606

十二、进口卧式离心泵故障现象

故障现象故障原因排除方法
1、水泵不出水a、进出口阀门未打开,进出管路堵塞,流道叶轮堵塞。
b、电机运行方向不对,电机缺相转速很慢。
c、吸入管漏气。
d、泵没灌满液体,泵腔内有空气。
e、进口供水不足,吸程过高,底阀漏水。
f、管路阻力过大,泵选型不当。
a、检查,去除堵塞物。
b、调整电机方向,紧固电机接线。
c、拧紧各密封面,排除漏气。
d、灌满液体并打开排气阀,排尽空气。
e、停机,检查、调整(并网自来水管或带吸程使用易出现此现象)。
f、减少管路弯道,重新选泵。
2、水泵流量不足a、先按1.原因检查。
b、管道、泵流道叶轮部分堵塞,水垢陈积,阀门开度不足。
c、电压偏低。
d、叶轮磨损。
a、先按1.排除。
b、去除堵塞物,重新调整阀门开度。
c、稳压。
d、更换叶轮。
3、功率过大a、超过额定流量使用。
b、吸程过高。
c、泵轴承磨损。
a、调节流量,关小出口阀门。
b、降低。
c、更换轴承。
4、杂音振动a、管路支撑不稳。
b、液体混有气体。
c、产生汽蚀。
d、轴承损坏。
e、电机超载发热运行。
a、稳固管路。
b、提高吸入压力排气。
c、降低真空度。
d、更换轴承。
e、调整按5。
5、电机发热a、流量过大,超载运行。
b、碰擦。
c、电机轴承损坏。
d、电压不足。
a、关小出口阀。
b、检查排除。
c、更换轴承。
d、稳压。
6、水泵漏水a、机械密封磨损。
b、泵体有砂孔或破裂。
c、密封面不平整。
d、安装螺栓松懈。
a、更换。
b、焊补或更换。
c、修整。
d、紧固。


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中国总代理商
上海艺隆泵阀制造有限公司
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